WEDM technology
Introduction to the principles and characteristics of wire cutting machining
Processing principle:Wire cutting uses a continuously moving thin metal wire (called an electrode wire) as an electrode to carry out pulsed spark discharge to remove metal and cut into shape on the workpiece.
Features:High precision, high efficiency, high automation, wide processing range, suitable for the processing of various conductive materials.
Wire cutting equipment structure and operation guide
Equipment structure:It mainly includes the main body of the machine tool, pulse power supply, control system, working fluid circulation system and other parts. Among them, the electrode wire is driven by the wire moving mechanism to reciprocate at high speed on the surface of the workpiece.
Operation Guide:First, the equipment is inspected and debugged to ensure the normal operation of each component; then the workpiece and electrode wire are installed, and the tension of the electrode wire is adjusted; then processing parameters are set and processing is started; and finally, post-processing inspection and processing are carried out.
Precautions and handling of common problems during processing
Note:Keep the working fluid clean and at appropriate concentration, regularly check the wear of the electrode wires and replace them in time, and reasonably set processing parameters to obtain the best processing results.
Handling common problems:In case of problems such as broken wires and short circuits, check the installation of electrode wires and working fluid, adjust parameters or replace worn parts.
Application scope and prospects of wire cutting machining
Scope of application:Wire cutting is widely used in mold manufacturing, aerospace, automotive parts and other fields, and is especially suitable for processing parts with complex shapes and high precision requirements.
Outlook:With the continuous development of the manufacturing industry, wire cutting processing technology will continue to be optimized and upgraded to achieve more efficient and precise processing results. At the same time, the application of new materials and processes will also promote the innovative development of wire cutting technology.
WEDM technology
Introduction to the principles and characteristics of wire cutting machining
Processing principle:Wire cutting uses a continuously moving thin metal wire (called an electrode wire) as an electrode to carry out pulsed spark discharge to remove metal and cut into shape on the workpiece.
Features:High precision, high efficiency, high automation, wide processing range, suitable for the processing of various conductive materials.
Wire cutting equipment structure and operation guide
Equipment structure:It mainly includes the main body of the machine tool, pulse power supply, control system, working fluid circulation system and other parts. Among them, the electrode wire is driven by the wire moving mechanism to reciprocate at high speed on the surface of the workpiece.
Operation Guide:First, the equipment is inspected and debugged to ensure the normal operation of each component; then the workpiece and electrode wire are installed, and the tension of the electrode wire is adjusted; then processing parameters are set and processing is started; and finally, post-processing inspection and processing are carried out.
Precautions and handling of common problems during processing
Note:Keep the working fluid clean and at appropriate concentration, regularly check the wear of the electrode wires and replace them in time, and reasonably set processing parameters to obtain the best processing results.
Handling common problems:In case of problems such as broken wires and short circuits, check the installation of electrode wires and working fluid, adjust parameters or replace worn parts.
Application scope and prospects of wire cutting machining
Scope of application:Wire cutting is widely used in mold manufacturing, aerospace, automotive parts and other fields, and is especially suitable for processing parts with complex shapes and high precision requirements.
Outlook:With the continuous development of the manufacturing industry, wire cutting processing technology will continue to be optimized and upgraded to achieve more efficient and precise processing results. At the same time, the application of new materials and processes will also promote the innovative development of wire cutting technology.
