Mechanical processing method and equipment
Comparison between traditional machining and CNC machine tools
Process and process:
Traditional machining:It mainly relies on manual operations by workers, such as lathes, drilling machines, milling machines, etc. Each step requires manual operations and cannot be automated.
CNC machine tools:The machine tool is controlled by a computer program to perform processing, accurately control the processing parameters, complete the processing operation quickly and efficiently, and can be automated into batches or large-scale production.
Accuracy and equipment:
Traditional machining:Accuracy is limited by the technical level of workers, processing speed is slow, efficiency is low, and product accuracy and stability are difficult to guarantee.
CNC machine tools:High-precision tools and machine tools are used to ensure machining accuracy through program control, with high precision, good stability and relatively low cost.
Production efficiency:
Traditional machining:Production efficiency is low and requires a lot of time and manpower.CNC machine tools:High production efficiency, reducing manual intervention time and labor costs.
Scope of application:
Traditional machining:Suitable for simple, small batch part processing.
CNC machine tools:It is suitable for processing parts in various complex shapes and batches, and can be accurately manufactured regardless of size.
Mechanical processing process flow and optimization strategy
Analyze and optimize the design phase:Product design and process design collaborate closely to avoid process bottlenecks caused by design. Introduce advanced design and simulation software to identify problems in advance and make adjustments.
Optimize the processing process flow:Reasonably select processing methods and comprehensively consider product size, shape, material and processing requirements. Optimize tool and fixture selection to improve processing quality and efficiency. Introduce automation and intelligent technology to reduce manual intervention and improve production efficiency.
Equipment selection and parameter setting guidance:
Demand analysis:Clarify the specifications, parameters, functional requirements, etc. of the required equipment.
Brand reputation and service support:Select well-known brand equipment to ensure quality and after-sales service.
Performance requirements:Select reasonably configured equipment based on your work needs, such as processor, memory, hard disk, etc.
Durability and maintenance:Choose equipment with good quality and reliability to reduce maintenance and replacement costs.
Prediction of development trend of machining industry
intelligence and automation:With the development of artificial intelligence and automation technology, the machining industry will achieve a higher degree of intelligence and automation.
High precision and efficiency:High precision and high efficiency will become an important development direction for the machining industry to meet the market demand for high-quality products.
Environmental Protection and energy saving:Environmental protection and energy conservation will become important considerations in the machining industry, promoting the industry's development in a green and low-carbon direction.
Customization and personalization:As consumer needs diversify, the machining industry will pay more attention to customization and personalized production to meet the needs of different customers.
Mechanical processing method and equipment
Comparison between traditional machining and CNC machine tools
Process and process:
Traditional machining:It mainly relies on manual operations by workers, such as lathes, drilling machines, milling machines, etc. Each step requires manual operations and cannot be automated.
CNC machine tools:The machine tool is controlled by a computer program to perform processing, accurately control the processing parameters, complete the processing operation quickly and efficiently, and can be automated into batches or large-scale production.
Accuracy and equipment:
Traditional machining:Accuracy is limited by the technical level of workers, processing speed is slow, efficiency is low, and product accuracy and stability are difficult to guarantee.
CNC machine tools:High-precision tools and machine tools are used to ensure machining accuracy through program control, with high precision, good stability and relatively low cost.
Production efficiency:
Traditional machining:Production efficiency is low and requires a lot of time and manpower.CNC machine tools:High production efficiency, reducing manual intervention time and labor costs.
Scope of application:
Traditional machining:Suitable for simple, small batch part processing.
CNC machine tools:It is suitable for processing parts in various complex shapes and batches, and can be accurately manufactured regardless of size.
Mechanical processing process flow and optimization strategy
Analyze and optimize the design phase:Product design and process design collaborate closely to avoid process bottlenecks caused by design. Introduce advanced design and simulation software to identify problems in advance and make adjustments.
Optimize the processing process flow:Reasonably select processing methods and comprehensively consider product size, shape, material and processing requirements. Optimize tool and fixture selection to improve processing quality and efficiency. Introduce automation and intelligent technology to reduce manual intervention and improve production efficiency.
Equipment selection and parameter setting guidance:
Demand analysis:Clarify the specifications, parameters, functional requirements, etc. of the required equipment.
Brand reputation and service support:Select well-known brand equipment to ensure quality and after-sales service.
Performance requirements:Select reasonably configured equipment based on your work needs, such as processor, memory, hard disk, etc.
Durability and maintenance:Choose equipment with good quality and reliability to reduce maintenance and replacement costs.
Prediction of development trend of machining industry
intelligence and automation:With the development of artificial intelligence and automation technology, the machining industry will achieve a higher degree of intelligence and automation.
High precision and efficiency:High precision and high efficiency will become an important development direction for the machining industry to meet the market demand for high-quality products.
Environmental Protection and energy saving:Environmental protection and energy conservation will become important considerations in the machining industry, promoting the industry's development in a green and low-carbon direction.
Customization and personalization:As consumer needs diversify, the machining industry will pay more attention to customization and personalized production to meet the needs of different customers.
